HEADWEAR CRAFTED IN SIALKOT, PAKISTAN
IB Impex Wear (also recognized as IB Cap / Hat Maker) operates from Sialkot, Pakistan — an industrial center world-renowned for precision apparel, sporting gear, and textile manufacturing.
We specialize in the end-to-end production of custom headwear, ranging from pro-structured baseball caps and flat-brim snapbacks to vintage-washed dad hats, mesh truckers, bucket hats, cricket sun hats, and cold-weather knit beanies. Alongside our primary headwear manufacturing, we support brands and clubs with custom sublimated sportswear and team uniforms.
Our mission is straightforward: empower international fashion labels, headwear brands, sports clubs, and private-label startups to produce distinctive, high-grade merchandise tailored precisely to their techpacks, dimensions, and branding requirements.
OUR CORE MANUFACTURING FOCUS
While headwear remains our primary manufacturing discipline, our production workshop delivers complementary sportswear solutions for comprehensive brand programs.
Custom Caps & Headwear
Our primary discipline. Precision-stitched 5-panel and 6-panel caps, structured crowns with buckram backing, high-density 3D puff embroidery, flat stitching, woven labels, and custom hardware.
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Traditional Cricket Headwear
Authentic Sialkot craftsmanship: heavy cotton drill wide-brim test match sun hats with UPF protection and tailored melton wool 8-panel baggy caps embroidered with club crests.
Explore Cricket Hats →
Custom Team Sportswear
Secondary manufacturing specialization. All-over digital sublimation jerseys, match kits, soccer uniforms, field hockey gear, and team warm-up apparel.
Explore Sportswear →THE CAP PRODUCTION PROCESS
From initial raw fabric roll to finished packaged carton, our structured workflow ensures quality control and panel accuracy at every phase.
Product Concept
Reviewing customer techpacks, digital mockups, Pantone color references, and panel silhouettes.
Material Selection
Selecting pre-washed cotton twill, poly-mesh, acrylic wool blends, ripstop, or fleece suitable for the style.
Pattern Development
Drafting crown panel curves, visor radii, sweatband tolerances, and buckram fusing patterns.
Precision Cutting
Fabric lays cut with clean grain alignment to prevent torque, warping, or panel distortion.
Computerized Embroidery
Digitized embroidery run directly onto front panels prior to crown assembly for flawless registration.
Crown Stitching
Industrial multi-needle sewing joining 5 or 6 panels with taped interior seams and reinforced top button.
Finishing & Blocking
Steam-heated crown shaping forms iron the caps into crisp, wrinkle-free, professional profiles.
Inspection & Packing
Final loose thread trim, sweatband tag attachment, individual polybagging, and sturdy master export packing.
WHAT DEFINES OUR CRAFTSMANSHIP
A great cap is built on details you can feel immediately upon wearing. We concentrate on construction integrity rather than empty marketing claims.
Accurate Logo Digitizing
Embroidery stitch density, pull compensation, and foam underlays are calibrated per fabric type to prevent puckering and maintain sharp outlines.
Consistent Seam Taping
Interior seams are bound with durable bias-tape printed with brand branding or clean solid tape, ensuring forehead comfort and lasting seam strength.
Rigid Visor Structure
Visor inserts utilize high-resilience plastic or stiffened board capable of holding either a flat shape or an intentional curved memory without bending.
Hardware & Closures
We source durable plastic 7-hole snap closures, antique brass buckle sliding straps, micro-velcro, or elastic stretch bands suited to your market segment.
PRODUCTION & ASSEMBLY GALLERY
Images illustrating our workshop environments, stitchwork detail, and finished custom caps.
WHY WORK WITH IB IMPEX WEAR
Grounded manufacturing values focused on transparency, technical capability, and direct responsiveness.
Specialized Headwear Range
Dedicated focus on caps and hats rather than treating them as an afterthought. We master the specific curvatures and buckrams that give caps their retail appeal.
Custom Design Inquiries
We welcome custom techpacks, vector logos, embroidery samples, and brand color swatches, providing practical feedback on stitch feasibility.
Direct WhatsApp Communication
Communicate directly with our manufacturing managers on WhatsApp (+92 342 6490454) for real-time sample photos, video updates, and schedule coordination.
Sialkot Manufacturing Base
Benefit from Sialkot’s deep supply chains in performance fabrics, skilled apparel labor, computerized embroidery workshops, and international courier logistics.
LET'S DISCUSS YOUR NEXT COLLECTION.
Whether you are preparing a 100-piece pilot run or expanding an established private label headwear line, we look forward to reviewing your designs.